DS International is an engineering firm that is committed to helping its clients create quality custom OEM and ODM projects at the lowest possible cost.
DSI provides full-service or customized design-manufacturing services based on the client’s needs using state of the art software and machinery.
We provide our clients with the following OEM/ODM solutions:
Concept
DSI provides innovative concepts that are tailored to meet our clients’ ideas and standards. With every concept we provide in-depth research, conceptualization and comprehensive illustrations.
3D Rendering
DSI offers comprehensive 3D rendering by using state of the art design software including Pro-Engineer, I-DEAS, Solid Works, Solid Edge, and AutoCAD.
Prototyping
We can produce a wide variety of custom prototypes, ranging in size, shape and material. All prototypes are done in-house which greatly decreases time and manufacturing costs as well as help prevent any major modifications in the harden production tools.
We offer the following prototyping services:
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Stereo-lithography
SLA
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Selective Laser sintering, SLS
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Silicon Soft Tooling
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CNC Operation
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Aluminum Tooling
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Cast Urethane Soft Tooling
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Epoxy Molds
Tooling Production
Injection Molding
Our detailed mold component design in both 2D & 3D allows us to develop CAPP (Computer - Aided Process Planning) for future molds resulting in shorter lead-time, consistency and precision.
Our molding capabilities include:
+ State of the art CAD/CAM/FEA/CAE computer facility
Export grade harden injection molds (RC 48-52)
+ Ability to handle wide variety of materials ranging from aluminum to P20 into harden S-7 and H-13 steel
+ Prototype molds using epoxy and aluminum
+ Low and High volume tools
+ Multiple shot mold making
+ In-house molding facility that helps provide from fast tool-off samples to complete production
+ Lifetime mold storage at no additional cost
+ Dual shift operations
Metal Stamping
We provide a series of metal stamping services including:
+ CNC (Computer numerical control) sheet metal punching
+ Press-brake forming
Stamping and grinding / polishing of ferrous and non-ferrous sheet metals
+ Stainless stampings
+ Metal fabrication
Manufacturing
Our facilities feature state of the art machinery that ensure product quality and client satisfaction. We strive to make sure our clients are always content by simplifying manufacturing processes; improve production methods and reducing tooling costs while still delivering quality products according to the highest industry standards.
Quality Control
Our primary goal and focus is to provide the highest quality standards, as it is evident by our ISO 9001:2000 & TS16949:2000 certification.
+ We strive to prevent defects through:
+ Extensive control and monitoring of moisture, mold, injection speed, parts consistency and other processing parameters.
+ Continuous quality control with SPC and Pre-control Charts.
+ Minimum targeted Cpk of 1.33.
+ Incoming quality control of resins for color and Melt Flow Rate (MFR) consistency.
+ Process capability prior to production commencement.